Large Utensil Glassware Washing Machine

INTRODUCTION

This type washing machine is mainly used in pharmaceutical industry, food enterprise internal use of all kinds of large glassware, filling line components, tablet press unit parts, stainless steel filter shell, mixing bucket, fermenter, PP bucket, connecting hose, all kinds of connecting pipe fittings and other items of automatic cleaning, disinfection and

drying. It can also be used for the automatic cleaning of animal cage, drinking bottle, feed box and other utensils in the feeding of experimental animals.

WORKING PROCESS

Basic cleaning process examples: manual loading→ program to start→ pre-washing→ cleaning liquid cleaning→ rinsing→ neutralizing liquid cleaning→ water for injection rinsing→ hot air drying→ cool down→ manual unloading;

The cleaning program can realize the free setting and storage of operation parameters, such as the choice of inlet water source, cleaning temperature, running time, cleaning solution dosage, cycle times, etc.

WASHING SYSTEM

DRYING SYSTEM

• Consists of a circulating fan, a sanitary grade air heater and a HEPA filter

• When drying, the hot air is quickly blown hot air on the inside and outside surface of the article through the spray nozzle sold at the top and bottom of the cleaning chamber, and the spray column of the cleaning basket rack.

• HEPA high efficiency filter is adopted to ensure the cleanliness of dry air and avoid the secondary pollution.

• After drying, the utensils can be cooled quickly to ensure that users can take them out for use safely.

STRUCTURE DESIGNS

• The cleaning chamber is made of 316L stainless steel, with rounded inner corner structure and no

• cleaning dead corners;

• All circulating pipes and parts in contact with the cleaning water are made of stainless steel and PTFE material;

• The top of the cleaning room can be equipped with internal lighting, easy to visually inspect the cleaning condition;

• Hollow double toughened glass door, heat insulation noise reduction; Automatic lifting design of door body, easy to operate and save labor;

• According to the specific user needs to design front and rear double door structure, manual opening and closing structure;

• After the door is closed, the automatic pressing technology can ensure the air tightness and water tightness of the door seal;

• Optional transfer car, easy to pick up and clean the basket.

CONTROL SYSTEM

• Siemens or equivalent quality PLC programmable control system, 7 "/10" LCD touch screen;

• Equipped with 10 standard programs and 10 custom programs, can set Chinese, English, digital and other name mode;

• With the main functional components self-test function, can realize the start and stop of individual components, working status view;

• The control system can prevent dust and moisture from entering, the operation control panel is the same height with the human body, easy to operate;

• With power failure memory function, the program execution process due to brief power failure, after the power supply again, the equipment can continue to perform the program state before power failure.

SAFETY PROTECTION

• The equipment has an emergency stop switch, in case of emergency can immediately cut off the power to stop the operation of the equipment;

• The equipment has water leakage real-time monitoring function, with multilayer filter device;

• Lifting door operation automatic induction device, abnormal timely stop movement, to prevent the basket is not in place or disoperation caused by clamping hand, collision, extrusion and other accidents;

• After the equipment cleaning starts, the door body automatically locks and cannot open the door; The door can be opened only after the whole process is finished and the utensils are cooled down;

• Strong current distribution box and weak current distribution box are respectively set, isolated from each other and with lock; The strong current distribution box is provided with a plurality of lock switch, and can be independently switched, control each component circuit on and off;

• Alarm function: circulating pump overheating, water heating abnormality, air heating abnormality, cleaning liquid shortage, water intake abnormality, water overflow alarm, etc.

AUDIT TRAILS

• Three levels of password rights management, with superuser rights to add additional account names, passwords, and the ability to set both "operator" and "administrator" permissions;

• Cleaning records and alarm records can store more than 2000, can be found on the screen to view;

• Cleaning machine records and alarm information can be exported to the USB flash drive, as an unchangeable PDF format; It is also optional to install a printer to print all relevant records in real time;

• Cleaning record contents: including equipment number, equipment name, equipment model, program name, operator, start time, end time, cleaning steps (time, temperature, cleaning agent), fault name, etc;

• Traceability: Device operation and parameter changes will be automatically recorded and stored by the system.

MAIN TECHNICAL PARAMETERS

CLEANING VALIDATION

• Complete verification document system including DQ.1Q, OP.FAT, SAT, assisting the demander in PQ, etc.;

• A variety of performance testing schemes: cleaning effect coverage verification, conductivity verification, TOC verification, dirt residue verification;

• The equipment meets the industry standard JB/T14106-2020

CLEANING BASKET

• Use modular cleaning rack, according to the requirements of the cleaning items to replace the suitable cleaning rack.

• According to the different items, customized cleaning basket rack for users.